Ford Courier PC 1991-1996 2.6L G6 2WD 4WD Wildcat Exhaust Headers WILD046

Wildcat WILD046 headers (extractors) are designed for the Ford Courier PC from 1991 to 1996 fitted with the 2.6L G6 SOHC 12-valve petrol engine.

Featuring an interference design for street performance applications, WILD046 provides a performance replacement for the original exhaust manifold and is designed to improve exhaust flow, torque, throttle response and engine performance.

The supplied WILD046 specifications list approximately 41mm (1.58") primary pipes, 44mm (1.75") secondary pipes and a 51mm (2.00") outlet.

WILD046 is listed for applicable 2WD and 4WD models and as a direct-fit application.

Australian Made.

Please check availability and current lead time before ordering.

Key Features

• Suits Ford Courier PC
• Application range: 1991-1996
• Suits 2.6L G6 petrol engine
• 2606cc inline four-cylinder
• SOHC 12-valve engine
• Suits applicable 2WD models
• Suits applicable 4WD models
• Interference design for street performance applications
• Approximately 41mm (1.58") primary pipes
• Approximately 44mm (1.75") secondary pipes
• Approximately 51mm (2.00") outlet
• Direct-fit application
• Australian Made

Construction

Wildcat WILD046 headers are Australian Made and designed around the Ford Courier PC installation of the 2.6L G6 SOHC 12-valve petrol engine.

The header configuration uses approximately 41mm (1.58") primary pipes feeding into 44mm (1.75") secondary pipes with a 51mm (2.00") outlet.

Additional Options

A replacement exhaust manifold/header gasket is available separately – see DSF118.

Please contact Best Mufflers if you require advice on gaskets, exhaust components or installation parts for your Ford Courier.

Vehicle Fitment

• Make: Ford
• Model: Courier
• Series: PC
• Year Range: 1991-1996
• Engine: G6
• Capacity: 2.6L / 2606cc
• Configuration: SOHC 12-valve inline four-cylinder petrol
• Drive: 2WD / 4WD

IMPORTANT: WILD046 is specifically for the 2.6L G6 petrol engine. Ford Courier PC models were produced with several different petrol and diesel engines, so confirm the engine code before ordering.

Header Specifications

• Design: Interference design for street performance applications
• Primary Pipe: Approximately 41mm (1.58")
• Secondary Pipe: Approximately 44mm (1.75")
• Outlet: Approximately 51mm (2.00")
• Fitment: Direct fit
• Drive: 2WD / 4WD
• Replacement Gasket: DSF118

Fitment Notes

G6 Engine: WILD046 is designed for the 2.6L G6 SOHC 12-valve petrol engine. Australian application catalogues confirm this engine in the Ford Courier PC during the 1991-1996 period.

2WD & 4WD: The supplied Wildcat application information specifically lists WILD046 as suitable for both 2WD and 4WD models.

Direct Fit: WILD046 is listed as a direct-fit application. Because these vehicles are now around 30 years old, check for previous engine or exhaust modifications before installation.

Confirm the engine code and existing exhaust configuration before ordering, particularly on vehicles that have been modified or had replacement engines fitted.

What's Included

• 1 x Wildcat WILD046 header/extractor assembly

Gaskets, bolts and other installation hardware should not be assumed to be included unless specifically confirmed before ordering.

Recommended With

DSF118 – replacement exhaust manifold/header gasket.

Before installation, inspect the existing exhaust system, manifold studs, engine mounts and associated mounting hardware.

Why Good Headers & Exhaust Systems Matter

At 4,000 rpm, the 2.6L G6 four-cylinder engine theoretically draws approximately 5,200 litres of intake air per minute at 100% volumetric efficiency and expels around 15,600 litres of hot exhaust gas per minute at approximately 600°C.

A well-designed header and exhaust system helps manage this high gas flow efficiently, reducing restriction and improving exhaust scavenging, torque, throttle response and engine performance.

Installation Tips

Before installation, confirm that the vehicle is a Ford Courier PC fitted with the 2.6L G6 SOHC 12-valve petrol engine.

Lubricate threaded fasteners with WD-40 or a similar penetrating lubricant before removal to assist with easier removal and installation.

Professional installation is recommended. After installation and several heat cycles, inspect the exhaust system for leaks and recheck accessible fasteners where appropriate.

Warranty & Compliance

Any catalytic converter, oxygen sensor and other emissions-control equipment required for the particular vehicle must remain correctly installed and operational.

Installation must comply with applicable Australian state or territory requirements relating to emissions, exhaust noise and vehicle modifications.

FAQ

What Ford Courier does WILD046 fit?
WILD046 is designed for the Ford Courier PC from 1991-1996 fitted with the 2.6L G6 SOHC 12-valve petrol engine.

Does WILD046 fit both 2WD and 4WD Ford Couriers?
Yes. The supplied Wildcat application information specifically lists WILD046 for both 2WD and 4WD models.

What engine does WILD046 suit?
WILD046 suits the 2.6L / 2606cc G6 SOHC 12-valve four-cylinder petrol engine.

Does WILD046 fit later PD, PE, PG or PH Couriers?
This listing is specifically for the PC-series application. Later Courier models also used versions of the 2.6L engine, but WILD046 fitment should not be assumed without confirming the specific vehicle application.

Are WILD046 headers direct fit?
Yes. The supplied Wildcat application information lists WILD046 as a direct-fit application. Existing exhaust modifications should still be checked before installation.

What size are WILD046 headers?
The supplied specifications list approximately 41mm (1.58") primary pipes, 44mm (1.75") secondary pipes and a 51mm (2.00") outlet.

What gasket suits WILD046?
The supplied application information lists DSF118 as the replacement exhaust manifold/header gasket.

Can I pick up from the store?
Yes. Pick up is available but must be pre-arranged before collection.

How much is freight?
Freight varies depending on your delivery location and where stock is available. Please contact us for freight charges before ordering. Where possible, we can arrange dispatch from the nearest available product location to help reduce freight costs and delivery times.

Do you ship to the USA?
Yes. Best Mufflers regularly ships exhaust systems and exhaust parts to customers throughout the United States.

Please note that import duties, tariffs, taxes, and customs clearance fees are not included in the product or shipping price. Once your order is processed and the applicable charges are calculated, we will send you a secure payment link to finalise the import duties and tariff charges before dispatch.

Customer Support

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